Dual track Standard series

DUAL TRACK PCB Handling for PCB Transfer Between Production Machines

Which DUAL TRACK PCB Handling best suits your production process?

Nutek provides several Dual Track (DT) Printed Circuit Board (PCB) Handling machines for the production of printed circuit boards. We will highlight a number of Nutek DUAL TRACK PCB Handling machines and try to explain to you the variety and what to consider when selecting machines.

Key Features:

• PCB Width: 50mm - 216mm (customizable upon request).
• PCB Length: 80mm - 460mm (customizable upon request).
• Ideal for connecting dual track production machines or board handling units
• Optimized for PCB transfer in high-speed manufacturing lines
• Two independently controlled ESD belt segments.

DUAL TRACK PCB conveyor – DUAL TRACK PCB Handling

Used for Efficient Printed Circuit Board Transfer Between Production Machines, the Dual Track Printed Circuit Board Conveyor is a vital solution for linking dual track production machines or board handling units, specifically engineered to seamlessly transfer Printed Circuit Boards between upstream and downstream equipment. This high-performance conveyor system guarantees smooth, efficient, and reliable handling of boards in fast-paced production environments, enhancing overall workflow, reducing downtime, and optimizing throughput.

Key Features:

• Versatile PCB Handling: Capable of transferring a wide range of board sizes with precision, ensuring compatibility with both small and large Printed Circuit Boards.
• Increased Production Efficiency: Designed to improve production line efficiency, ensuring continuous operation and minimizing delays during Printed Circuit Board transfers.
• Precision Transfer Process: Delivers accurate, consistent movement of Printed Circuit Boards between production machines, critical for maintaining high-quality assembly standards.
• Durable and Reliable: Built for high-performance use in industrial environments, ensuring long-lasting, dependable operation.

Whether you are managing high-volume assembly or complex production processes, the DUAL TRACK PCB conveyor is customized to meet your unique needs, making it an indispensable asset in modern PCB assembly lines and production facilities.

Dual Track Reject Conveyor – DUAL TRACK PCB Handling

Used for Printed Circuit Board Separation and Visual Inspection, the Dual Track Printed Circuit Board Reject Conveyor is a highly effective solution for good/bad separation in high-speed production environments. Designed to handle both good and defective boards without interrupting the flow, this conveyor system uses metal reject fingers to lift the bad boards 65mm above the ESD edge belt segment, ensuring efficient removal while maintaining the smooth flow of good products to downstream.

Key Features:

• Good/Bad Separation: Efficiently separates defective boards from the production line without disrupting the flow of good boards.
• Metal Reject Fingers: Automatically lifts bad boards 65mm from the ESD edge belt, ensuring smooth handling and transfer of both good and bad boards.
• Seamless Operation: Allows for visual inspection or rejection without interrupting the dual track production line, ensuring continuous workflow.
• ESD Safe: Designed to protect sensitive components from electrostatic discharge (ESD), making it ideal for electronics manufacturing environments.
• Selectable by-pass, inspect or reject operation

The NTM 510DTRC PCB Reject Conveyor is a crucial asset for improving production efficiency and quality control in PCB assembly lines, ensuring precise separation and uninterrupted PCB flow. Whether for automatic rejection of defective boards or visual inspection, this conveyor offers an optimal solution for enhancing overall production performance.

DUAL TRACK PCB Workstation – DUAL TRACK PCB Handling

Used for Manual Printed Circuit Board Assembly Without Removal, the Dual Track Printed Circuit Board Workstation is designed for manual assembly directly on the production line without the need to remove the product from the assembly line. This workstation is ideal for operations that require hands-on assembly or inspection while keeping the PCB in the ESD-safe environment of the ESD edge belt.

Key Features:

• Manual Assembly Without PCB Removal: The board is stopped at an adjustable middle sensor, allowing operators to perform assembly tasks directly on the board without interrupting the flow.
• Bypass or Manual Assembly Options: Easily selectable modes for either bypassing or manually assembling the board as needed.
• ESD Safe Design: Equipped with an ESD scallop table and ESD bracelet connection, ensuring protection against electrostatic discharge during manual assembly.
• Dual Transfer Speed: Fixed speed until the exit sensor and variable outgoing speed for flexibility and smooth transitions downstream.
• Operator Comfort: Includes a foot rest for added comfort during extended periods of manual assembly.
• Enhanced Visibility: Overhead lighting provides optimal illumination for precision work.
• Sliding Part Shelf: Convenient storage for tools or components, keeping the workspace organized and efficient.

The NTM 530DTWS Workstation is an essential tool for assembly lines requiring both automated and manual assembly capabilities, offering efficiency, ergonomic comfort, and full ESD protection. It ensures a seamless workflow and is built to handle the demands of high-speed, high-precision PCB production environments.

DUAL TRACK PCB Manual Gate 1000mm – DUAL TRACK PCB Handling

Used for Easy Access and Safe Printed Circuit Board Transfer, the Dual Track Manual Gate 1000mm is designed to provide operators with easy access to the rear of the assembly line, facilitating smooth transitions between equipment. With its air pressure-supported mechanism, this manual gate ensures ergonomic and effortless opening and closing, improving overall workflow efficiency in PCB handling and production environments.

Key Features:

• Air Pressure Supported: Allows for ergonomic manual opening and closing, reducing operator effort and increasing ease of use.
• Locking Device: Built-in locking mechanism prevents the gate from opening during PCB transfer, ensuring secure and safe operation.
• 600mm Passage: Provides a 600mm wide passage once opened, giving operators convenient access for maintenance and adjustments.
• Durable Construction: Built for high-traffic environments and continuous operation in dual track assembly lines.

Ideal for dual track production lines, the NTM DTMG Manual Gate 1000mm ensures both safety and efficiency by providing a secure passageway while preventing any disruption during Printed Circuit Board transfers.

DUAL TRACK PCB Inverter – DUAL TRACK PCB Handling

Used for Efficient Printed Circuit Board flipping or inverting and Transfer, the Dual Track Printed Circuit Board Inverter is a high-performance solution designed for flipping / inverting the Printed Circuit Board in dual track production lines. This inverter allows boards to be flipped 180° independently per track before transferring them downstream, ensuring optimal orientation for further processing or assembly.

Key Features:

• Independent flipping: flips / inverts circuit boards 180° in one of the tracks without affecting the other, providing flexibility in production workflows.
• Pneumatic Stopper: A pneumatic stopper securely holds the Printed Circuit Board between two belt segments, preventing it from falling during the flipping process, ensuring safe and precise handling.
• Bypass Belt Segment: Includes a belt segment to bypass PCBs at the rear track (or vice versa), offering smooth integration with existing equipment and improving production line flexibility.
• Dual Track Integration: Seamlessly integrates with dual track equipment, enabling efficient PCB handling and flipping without disrupting the production process.

The NTM 310DT PCB Inverter is essential for flipping circuit boards in assembly lines, improving both flexibility and efficiency in high-speed manufacturing environments. Its robust design ensures reliable, secure operation, making it a crucial component for smt production lines.

DUAL TRACK PCB Shuttle Conveyor – DUAL TRACK PCB Handling

Used for Seamless Track Transition, the DT PCB Shuttle Conveyor is a highly efficient solution designed to collect PCBs from a single track machine and divide them into dual track systems, or vice versa. This versatile conveyor system ensures smooth transitions between different track configurations, enhancing the flexibility and efficiency of production lines.

Key Features:

• Single Track to Dual Track Conversion: Seamlessly transitions boards from a single track machine to a dual track machine or vice versa, optimizing production flow.
• Frequency-Controlled Traversing Motor: Equipped with a frequency-controlled traversing motor for smooth and precise movement, ensuring reliable and accurate switching between track configurations.
• Efficient board handling: Enhances the efficiency of Printed Circuit Board handling by allowing flexible integration into various production line setups without disrupting the workflow.
• Seamless Integration: Easily integrates with existing machines and equipment, providing a smooth transition between track systems without requiring significant adjustments to the production line.

The NTM 910DTTV PCB Shuttle Conveyor is an essential tool for improving flexibility and productivity in production lines, offering efficient track switching for a streamlined assembly process.

DUAL TRACK PCB Traverser Conveyor – DUAL TRACK PCB Handling

Used for Flexible Printed Circuit Board Transfer Between Dual Track Equipment, the Dual Track Printed Circuit Board Traverser Conveyor is designed to efficiently transfer Printed Circuit Boards between dual track equipment with varying specifications. This advanced system uses a fixed conveyor to transfer Printed Circuit Boards between the front tracks while a movable rear track conveyor compensates for the differing distances between conveyor rails 1 and 3 of upstream and downstream machines, ensuring smooth and accurate board handling.

Key Features:

• Adjustable Traversing Distance: Offers adjustable traversing distance to accommodate different machine specifications, ensuring compatibility with various production setups.
• Frequency-Controlled Traversing Motor: Equipped with a frequency-controlled traversing motor for precise and smooth movement, optimizing the transfer process between tracks.
• Flexible PCB Handling: Efficiently transfers PCBs between dual track equipment, allowing for seamless integration with machines of different specifications.
• Enhanced Efficiency: Improves the overall flow of the production line by adapting to different machine configurations without disrupting the transfer process.

The NTM 920DTCT DUAL TRACK PCB Traverser Conveyor is an essential component for high-performance board transfer in dual track assembly lines, providing flexibility, precision, and reliable integration for complex production processes.

Dual Track Telescopic PCB Conveyor 1500mm – DUAL TRACK PCB Handling

Used for Seamless Printed Circuit Board Transfer and Passage, the Dual Track Telescopic Printed Circuit Board Conveyor 1500mm provides a normal open passage in Dual Track Printed Circuit Board assembly lines, enabling smooth and efficient transfer of boards to downstream machines. This advanced conveyor system features an integrated telescopic conveyor segment that slides across the opening to transfer PCBs to the next machine, while ensuring an open passage for operators to access the rear of the assembly line.

Key Features:

• Maximum 850mm Open Passage: Provides up to 850mm of open passage for convenient access to the rear of the dual track assembly line, improving operator accessibility.
• Electrical Drive for Reliability: Powered by an electrically driven motor for maximum reliability and smooth operation throughout the production process.
• Through Beam Sensors for Enhanced Safety: Equipped with through beam sensors to ensure extra personal safety by detecting potential obstacles or hazards during operation.
• Efficient Transfer: The internal conveyor segment extends and retracts smoothly to transfer boards downstream, ensuring continuous operation without obstructing access to the rear of the assembly line.

The NTM DTGPT Telescopic PCB Conveyor 1500mm is ideal for optimizing board transfer in dual track production lines, combining flexibility, safety, and efficiency to enhance overall workflow and operator convenience.